Posted By RobeM747
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Located In Texas
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MAZAK INTEGREX I500SN/1500U AI Chat
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Machine Overview

Specs:
Bar Capacity: 5"
Spindle Speed: 2,500 RPM
Spindle Motor: 32 HP
X Axis Travel: 33.27"
Z Axis Travel: 64.57"
Turret Tools: 110 Station
Max Turning Dia: 27.56"
Max Turning Length: 61.97"
# of Axis: 5
Milling Spindle Speed: 12,000 RPM
Options:
MAZATROL SmoothAI CNC
Chip Conveyor
Tool Presetter
Parts Catcher
Live Tooling
Sub Spindle
Y Axis
5 Axis
MAZATROL SmoothAI CNC Control
MAIN SPINDLE - C1-AXIS POSITIONING 0.0001 DEGREE CONTOURING
SECOND SPINDLE C2-AXIS POSITION
MILL-SPINDLE SPEED - 12,000 RPM / 24KW
B-AXIS - 0.0001 DEGREE CONTOURING (REQUIRES EIA/ISO)
NUMBER DISPLAY MAGAZINE PANEL (TOOL ID N/A)
AUTOMATIC CHUCK JAWS OPEN / CLOSE - MAIN AND SECOND SPINDLE
CHUCK OPEN / CLOSE CONFIRMATION - MAIN & SECOND SPINDLE
19" COLOR LCD (TOUCH SCREEN)
SWIVEL TYPE OPERATION CONTROL PANEL
EIA/ISO PACKAGE
SMOOTH STANDARD SOFTWARE FOR MACHINING CENTER
MCAFEE EMBEDDED CONTROL
SOLID MAZATROL
3-D COORDINATE CONVERSION
B)G00 SLOPE CONSTANT
B)CYLINDRICAL (G07) & POLAR COORDINATE (G12)(EIA)
DIRECT ENTRY OF DRAWINGS DIMENSIONS
SMOOTH SYNCHRONOUS TAPPING (MILL SPINDLE)
EIA MAIN SPINDLE & MILL SPINDLE
SIMULTANEOUS ROTATION
INCH/METRIC CONVERSION
SD MEMORY I/F (1-PORT) + USB I/F (1-PORT)
LAN PORT
USB I/F (1-PORT)
SAFETY SHIELD (AUTOMATIC AND MANUAL OPERATION)
SMOOTH RESTART FUNCTION
AUTO TOOL CHANGER AUTO RECOVERY
AI THERMAL SHIELD
RELOCATION DEVICE
COMPLETE COOLANT SYSTEM
COOLANT THROUGH MILL-SPINDLE
71PSI (5KG) THROUGH MILL SPINDLE COOLANT / FLOOD COOLANT SIMULTANEOUS DISCHARGE
SHOWER COOLANT - MAIN AND SECOND SPINDLE
PREPARATION ONLY FOR CHIP CONVEYOR SIDE DISCHARGE (HINGE OR CONSEP)
CHUCK AIR BLAST - SECOND SPINDLE
ABSOLUTE POSITIONING SYSTEM (LINEAR AXES)
X,Y,Z PITCH ERROR COMPENSATION INPUT
COOLERS FOR BALL SCREW (X,Y,Z-AXIS)
SECOND SPINDLE BORE DIAMETER - 132MM (5.2") / 2,500 RPM
SECOND SPINDLE C2-AXIS POSITIONING - 0.0001 DEGREE CONTOURING WITH C-AXIS (C1-C2 SYNCHRONOUS) - 5.2" SPINDLE BORE
MAIN SPINDLE BORE DIAMETER - 132MM (5.2") / 2,500 RPM
110 TOOL CAPTO MAGAZINE
KITAGAWA B15A1115D + F2511H-15A OPEN CYLINDER (MAIN SPINDLE) (FACTORY SUPPLIED) (FOR 5.2" BORE)
DELETE STANDARD CHUCK AND CYLINDER (SECOND SPINDLE)
DELETE STANDARD CHUCK AND CYLINDER (MAIN SPINDLE)
KITAGAWA B-15A1115D + Y2035RE47 CLOSED CYLINDER (SECOND SPINDLE) (FACTORY SUPPLIED)
AUTOMATIC FRONT DOOR OPEN / CLOSE - 60"
5-AXIS MACHINING PACKAGE FOR SMOOTHAI
SECOND SPINDLE SIMULTANEOUS 5-AXIS SOFTWARE (REQUIRES CONTOURING & 5-AXIS)
DUAL MONITOR
PREPARATION FOR 1,000 PSI (70 KG) THROUGH MILL SPINDLE COOLANT / FLOOD COOLANT SIMULTANEOUS DISCHARGE (SUPER FLOW)
MAZAK SUPER FLOW V8M VARIABLE PRESSURE COOLANT UNIT
CHIP BUCKET (SWING TYPE)
CHUCK AIR BLAST - MAIN SPINDLE
TURRET AIR BLAST - FLOOD-COOLANT NOZZLE
ELECTRICAL CONTROL BOX UL STANDARD (480V)
SQUARE SIGNAL TOWER (THREE LIGHT COLORS)
CHIP CONVEYOR SIDE DISCHARGE (HINGE) - 60"
MIST COLLECTOR ON THE MACHINE
SMOOTH OSCILLATION CUTTING
SHAPING OPTIONS
Description:

This 2024 MAZAK INTEGREX I500SN/1500U CNC Lathe stands out with its advanced MAZATROL SmoothAI CNC Control, offering enhanced capabilities for a wide range of machining tasks. This machine is equipped with essential upgrades that include a chip conveyor, tool presetter, parts catcher, and live tooling. It also features a sub-spindle and Y Axis, facilitating complex operations.

The main spindle supports 0.0001-degree contouring thanks to the C1-axis positioning, while the second spindle is designed for high precision with its C2-axis positioning. The mill-spindle achieves speeds up to 12,000 RPM with a powerful 24KW output, further enhanced by the B-axis 0.0001-degree contouring capability, particularly useful for EIA/ISO operations.

For functionality, it includes a 19" color LCD with a touch screen and a swivel-type operation control panel. Integration of smooth standard software for machining centers, solid MAZATROL, and 3-D coordinate conversion optimizes the machine's performance. Additional features like G00 slope constant, cylindrical and polar coordinate systems, and smooth synchronous tapping provide versatile machining solutions.

Connectivity is ensured via SD memory interface, USB, and LAN ports, allowing seamless transfer of data. The machine also incorporates safety shields that function in both automatic and manual modes, ensuring a safe working environment. The smooth restart function and AI thermal shield further enhance operational safety and efficiency.

The machine's design includes an automatic tool changer with recovery capabilities, complete coolant systems including through mill-spindle, and shower coolant for both main and second spindles. The preparation for a 1,000 PSI through spindle coolant system ensures optimal cooling during operation.

Notably, the CNC lathe supports a high-capacity 110 tool CAPTO magazine, equipped with various chuck and cylinder configurations for tailored performance. The automatic front door, 60", and a 5-axis machining package deliver added convenience and precision.

The lathe also features additional options like a swing-type chip bucket, mist collector on the machine, and flood-coolant nozzle for turret air blast. An electrical control box adheres to UL standards, complemented by a square signal tower with three light colors for status indication.

Overall, the 2024 MAZAK INTEGREX I500SN/1500U CNC Lathe is a versatile and robust machine designed to meet the demands of modern machining tasks. With its comprehensive upgrades and advanced control features, it is a suitable choice for businesses looking to enhance their production capabilities.

Machine Comps

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